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Article

Quality management experts provide guidance on AS9100 standard

2021-11-04
Quality management professionals across the global aerospace and defense community are convening for one hour – Wednesday, October 27th, starting at 10 am Pacific Daylight Time (PDT) – to discuss the AS9100 international standard. Register to take part in the free AeroTech webinar, hosted by SAE International and Tektronix, designed to help manufacturers, contractors, and subcontractors throughout the global aviation, space, and defense supply chain keep pace with and meet the requirements of AS9100 international quality management system standard.
Journal Article

Predictive Modeling of Aircraft Dynamics Using Neural Networks

2022-05-25
Abstract Fighter pilots must study models of aircraft dynamics before learning complex maneuvers and tactics. Similarly, autonomous fighter aircraft applications may benefit from a model-based learning approach. Instead of using a preexisting physics model of a given aircraft, a machine learning system can learn a predictive model of the aircraft physics from training data. Furthermore, it can model interactions between multiple friendly aircraft, enemy aircraft, and the environment. Such a system can also learn to represent state variables that are not directly observable, as well as dynamics that are not hard coded. Existing model-based methods use a deep neural network that takes observable state information and agent actions as input and provides predictions of future observations as output. The proposed method builds upon this approach by adding a residual feedforward skip connection from some of the inputs to all of the outputs of the deep neural network.
Standard

Perspectives on Integrating Structural Health Monitoring Systems into Fixed-Wing Military Aircraft

2019-09-18
CURRENT
AIR6245
This SAE Aerospace Information Report (AIR) is prepared for stakeholders seeking information about the evolution, integration, and approval of SHM technologies for military aircraft systems. The report provides this information in the form of (a) two military organizations’ perspectives on requirements, and (b) general SHM challenges and industry perspectives. The report only provides information to generate awarness of prespectives for military aircraft and, hence, assists those who are involved in developing SHM systems understanding the broad range of regulations, requirements, and standards published by military organizations that are available in the public domain from the military organizations.
Technical Paper

Optimizing Occupant Restraint Systems for Tactical Vehicles in Frontal Crashes

2018-04-03
2018-01-0621
The objective of this study was to optimize the occupant restraint systems for a light tactical vehicle in frontal crashes. A combination of sled testing and computational modeling were performed to find the optimal seatbelt and airbag designs for protecting occupants represented by three size of ATDs and two military gear configurations. This study started with 20 sled frontal crash tests to setup the baseline performance of existing seatbelts, which have been presented previously; followed by parametric computational simulations to find the best combinations of seatbelt and airbag designs for different sizes of ATDs and military gear configurations involving both driver and passengers. Then 12 sled tests were conducted with the simulation-recommended restraint designs. The test results were further used to validate the models. Another series of computational simulations and 4 sled tests were performed to fine-tune the optimal restraint design solutions.
Journal Article

Optimizing Intralogistics in an Engineer-to-Order Enterprise with Job Shop Production: A Case Study of the Control Cabinet Manufacturing

2024-01-16
Abstract This study underscores the benefits of refining the intralogistics process for small- to medium-sized manufacturing businesses (SMEs) in the engineer-to-order (ETO) sector, which relies heavily on manual tasks. Based on industrial visits and primary data from six SMEs, a new intralogistics concept and process was formulated. This approach enhances the value-added time of manufacturing workers while also facilitating complete digital integration as well as improving transparency and traceability. A practical application of this method in a company lead to cutting its lead time by roughly 11.3%. Additionally, improved oversight pinpointed excess inventory, resulting in advantages such as reduced capital needs and storage requirements. Anticipated future enhancements include better efficiency from more experienced warehouse staff and streamlined picking methods. Further, digital advancements hold promise for cost reductions in administrative and supportive roles.
Technical Paper

On Simulating Sloshing in Vehicle Dynamics

2018-04-03
2018-01-1110
We present an approach in which we use simulation to capture the two-way coupling between the dynamics of a vehicle and that of a fluid that sloshes in a tank attached to the vehicle. The simulation is carried out in and builds on support provided by two modules: Chrono::FSI (Fluid-Solid Interaction) and Chrono::Vehicle. The dynamics of the fluid phase is governed by the mass and momentum (Navier-Stokes) equations, which are discretized in space via a Lagrangian approach called Smoothed Particle Hydrodynamics. The vehicle dynamics is the solution of a set of differential algebraic equations of motion. All equations are discretized in time via a half-implicit symplectic Euler method. This solution approach is general - it allows for fully three dimensional (3D) motion and nonlinear transients. We demonstrate the solution in conjunction with the simulation of a vehicle model that performs a constant radius turn and double lane change maneuver.
Technical Paper

Numerical Investigation of the Aerodynamic Characteristics of a Missile Geometry at Mach 4

2024-06-01
2024-26-0443
The aim of this paper is to present a numerical analysis of high-speed flows over a missile geometry. The N1G missile has been selected for our study, which is subjected to a high-speed flow at Mach 4 over a range of Angle of attack (AoA) from 0° to 6°. The analysis has been conducted for a 3-dimensional missile model using ANSYS environment. The study contemplates to provide new insights into the missile aerodynamic performance which includes the coefficient of lift (CL) , coefficient of drag (CD) and coefficient of moment (CM) using computational fluid dynamics (CFD). As there is a lack of availability of data for missile geometry, such as free stream conditions and/or the experimental data for a given Mach number, this paper intends to provide a detailed analysis at Mach 4. As the technology is advancing, there is a need for high-speed weapons (missiles) with a good aerodynamic performance, which intern will benefit in reduction of fuel consumption.
Technical Paper

Numerical Analysis of Lightweight Materials and their Combinations to Understand their Behaviour against High Pressure Shock Loading

2023-05-25
2023-28-1311
Materials play a key role in our day to day life and have shaped the industrial revolution to a great extent. Right selection of material for meeting a particular objective is the key to success in today’s world where the cost as well as sustainability of any equipment or a system have assumed greater significance than ever before. In automotive industry, materials have a definitive role as far as the mobility and safety is concerned. Materials that can absorb the required energy or impact can be manufactured through different manufacturing as well as metallurgical processes which involves appropriate heat treatment and bringing correct chemical compositions etc. However, they can also be formed by simpler methods such as combining certain materials together in the form of layered combinations to form light weight composites.
Journal Article

Numerical Analysis of Blast Protection Improvement of an Armored Vehicle Cab by Composite Armors and Anti-Shock Seats

2018-12-05
Abstract The objective of this article is to evaluate the effects of different blast protective modules to military vehicle structures and occupants. The dynamic responses of the V-shape integral basic armor, the add-on honeycomb sandwich structure module, and the anti-shock seat-dummy system were simulated and analyzed. The improvements of occupant survivability by different protective modules were compared using occupant injury criteria. The integral armored cab can maintain the integrity of the cab body structure. The add-on honeycomb sandwich armor reduces the peak structural deformation and velocity of the cab floor by 34.9% and 47.4%, respectively, compared with the cab with integral armors only. The integral armored cab with the anti-shock seat or the honeycomb sandwich structures reduces the occupant shock responses below the injury criteria. For different blast threat intensities, the selection of appropriate protective modules can meet protection requirements.
Journal Article

Numerical Analysis of Armored Fighting Vehicle Escape Hatch Subjected to Mine Blast Loading Using Coupled Eulerian-Lagrangian Technique

2023-03-30
Abstract This article describes the research work taken to compare the effect of air blast and surface-buried mine blast loading on an armored fighting vehicle (AFV) escape hatch, using the coupled Eulerian-Lagrangian (CEL) technique. Two types of escape hatch were considered for the study, namely, the flat plate version and double-side curved-plate version. To evaluate the research methodology used in this investigation, initially, a published experimental work on a circular plate subjected to air blast was chosen and a benchmark simulation was carried out using the CEL technique to establish the simulation procedure. Then the established procedure was utilized for further analysis. It was observed that the variation in the deformation between the published literature and the simulation work was well within the acceptable engineering limits.
Technical Paper

Multi-Layer Framework for Synthesis and Evaluation of Heterogeneous System-of-Systems Composed of Manned and Unmanned Vehicles

2018-10-30
2018-01-1964
The advancement of both sensory and unmanned technology, combined with increased utilization of autonomous platforms in complex teaming scenarios, has created a need for practical design space exploration tools to aid in the synthesis of effective System-of-Systems (SoS). The presented work describes a modular, flexible, and extensible framework, referred to herein as the Technologies and Teaming Evaluation (TATE) framework, for straightforward identification of high-quality SoS, which may include both manned and autonomous elements, through quantitative evaluation of system-level and SoS-level attributes against a set of user-defined reference tasks.
Training / Education

Model-Based Systems Engineering (MBSE)

This course is offered in China only and presented in Mandarin Chinese. The course materials are bilingual (English and Chinese). As the complexity of products increases, traditional text-based systems engineering can no longer meet the needs. To solve the problem, Model-based Systems Engineering offers a unified communication platform among relevant staff by carrying out diagram-based unambiguous description, analysis and design for the demand, and structure and behavior of complex systems in the form of a model.
Training / Education

Model-Based Engineering Overview for Systems Management Practitioners

Use of Model-Based Systems Engineering (MBSE) has been growing across industry, extending beyond defense and aerospace to include various commercial enterprises such as automotive and healthcare. Tool vendors are quick to point out benefits of this model-based approach and practices but are not always clear how MBSE benefits can be realized on a project. When deployed successfully, several key considerations should be addressed that maximize the value for a use-case. This four-hour class will discuss the nature and purpose of the MBSE approach and how key information is used for successful MBSE deployment as it relates to Systems Management.
Research Report

Legal Issues Facing Automated Vehicles, Facial Recognition, and Privacy Rights

2022-07-28
EPR2022016
Facial recognition software (FRS) is a form of biometric security that detects a face, analyzes it, converts it to data, and then matches it with images in a database. This technology is currently being used in vehicles for safety and convenience features, such as detecting driver fatigue, ensuring ride share drivers are wearing a face covering, or unlocking the vehicle. Public transportation hubs can also use FRS to identify missing persons, intercept domestic terrorism, deter theft, and achieve other security initiatives. However, biometric data is sensitive and there are numerous remaining questions about how to implement and regulate FRS in a way that maximizes its safety and security potential while simultaneously ensuring individual’s right to privacy, data security, and technology-based equality.
Standard

JAUS Mobility Service Set

2023-10-06
CURRENT
AS6009A
This document defines a set of standard application layer interfaces called JAUS Mobility Services. JAUS Services provide the means for software entities in an unmanned system or system of unmanned systems to communicate and coordinate their activities. The Mobility Services represent the vehicle platform-independent capabilities commonly found across all domains and types of unmanned systems (referred to as UxVs). At present, over 15 services are defined in this document many of which were updated in this revision to support Unmanned Underwater Vehicles (UUVs).
Journal Article

Infrared Signature of Fixed and Variable Area C-D Nozzle of Aircraft Engine

2023-01-02
Abstract The use of converging-diverging (C-D) variable area nozzle (VAN) in military aeroengines is now common, as it can give optimal expansion and control over engine back pressure, for a wide range of engine operations. At higher main combustion temperatures (desired for supercruise), an increase in the nozzle expansion ratio is needed for optimum performance. But changes in the nozzle throat and exit areas affect the visibility of engine hot parts as the diverging section of the nozzle is visible for a full range of view angle from the rear aspect. The solid angle subtended by engine hot parts varies with change in visibility, which affects the aircraft infrared (IR) signature from the rear aspect. This study compares the performances of fixed and variable area nozzles (FAN and VAN) in terms of engine thrust and IR signature of the engine exhaust system in the boresight for the same increase in combustion temperature.
Technical Paper

Influence of the distances between the axles in the vertical dynamics of a military vehicle equipped with magnetorheological dampers

2018-09-03
2018-36-0232
While traveling on any type of ground, the damper of a vehicle has the critical task of attenuating the vibrations generated by its irregularities, to promote safety, stability, and comfort to the occupants. To reach that goal, several passive dampers projects are optimized to embrace a bigger frequency range, but, by its limitations, many studies in semiactive and active dampers stands out by promoting better control of the vehicle dynamics behavior. In the case of military vehicles, which usually have more significant dimensions than the common ones and can run on rough or unpaved lands, the use of semi-active or active dampers reveals itself as a promising alternative. Motivated by that, the present study performs an analysis of the vertical dynamics of a wheeled military vehicle with four axles, using magnetorheological dampers. This study is made using a configuration of the distances between the axles of the vehicle, which is chosen from five available options.
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